- Everything is useful but remember that all
machinery have an investment, maintenance and running
- So, if you're dealing with a 400 Kg/hour system,
you better think to open bales using a couple of operators
while if production rate is over 600 Kg/hour, this machine
is kind of compulsory.
- A Bales Breaker is a machine
used to separate bottles that, during
baling, have been folded together and
therefore difficult to separate.
- Going over a certain
production rate and when a steady production rate is
required, specially running a three shift operation,
this is the machine you need.
theory, that's actually been verified on the field quite
many times, says people, even with the best goodwill,
slow down after few hours when their job is fatiguing,
specially night time; and this apply all over the world.
automating a process, most of the time means increase
average production, and , therefore, decrease the final
cost of your product and, many machines, pay themselves
back in terms of months.
breaker surely is one of them, specially in certain
applications because it doesn't only automate the job
of few persons but also it delivers a certain, constant,
amount of material to the line, making the following
machinery to work better and smoother.
breaker is practically a conveyor belt where bales will
be placed onto, with a set of spinning shafts scratching
the bale of bottles and therefore extracting single
bottles at a stated speed.
should be adjusted according to bales weight and consistency
in order to supply the right quantity of bottles
to the rest of the line.
production is what you get at the end, this machine
needs to be oversized to handle, at least, 30% more
than what the final production should be.
shaft has its own electrical motor and is mounted on
protected bearings, with grease lubrication, and are
easy to maintain and replace if anything happens.
the outlet, single bottles hit a solid steel wall and
fall down into an hopper where a conveyor belt is located
for further processing.
bales go into a tunnel, protected with two different
kind of safety devices (push buttons and wire switch
off) before getting hit by shafts.